The selective catalytic reduction (SCR) of NOx utilizing NH3 as the reductant is very effective in reducing NOx emissions and preventing air pollution from industrial and power generating sources. The chemistry of NH3 SCR is well established:
- 4 NH3 + 4 NO + O2 → 4 N2 + 6 H2O
- 4 NH3 + 2 NO2 + 2 NO → 4 N2 + 6 H2O
- 4 NH3 + 5 O2 → 4 NO + 6 H2O
Reactions 1 and 2 show that NOx and NH3 react in a 1:1 ratio to form N2 and water. Reaction 3 is the undesired oxidation of NH3 by O2. This reaction occurs above 425°C and creates NOx from NH3, lowering the overall NOx conversion of the system at higher temperatures.
Urea is often is often used in place of NH3 because it is easier to store and handle. Urea is injected into the hot exhaust and decomposes to NH3. The SCR system is designed to deliver NH3 to the catalyst at the optimum ammonia NOx ratio (ANR) to achieve maximum NOx reduction with minimum NH3 slip.